Effetto Vintage - LEM

Vintage

Vintage Treatment: the art of metal aging

Vibro-tumbling: the Vintage finish process

The Vintage finish is achieved by placing metal accessories into vibrating bowls filled with ceramic materials. The size of the ceramics and the duration of the vibration are crucial in achieving the desired aged effect. During the process, the surfaces are intentionally “distressed,” creating a unique, vintage appearance. This process combines vibratory finishing with the premium quality of PVD or galvanic coatings, ensuring durability while delivering an exclusive look on every accessory.


Vintage treatment advantages

LEM’s Vintage Treatment offers an exclusive method of creating unique, aged effects on metal accessories. Using advanced vibratory finishing techniques, this process provides a worn and sophisticated look highly valued in the fashion and luxury sectors. By combining this technique with PVD or galvanic coatings, LEM ensures each piece receives a truly one-of-a-kind finish, enhancing its authenticity and charm.

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EXCLUSIVE EFFECT

Every accessory treated with the Vintage finish is one-of-a-kind, offering authenticity and personality to your product.

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HIGH CUSTOMIZATION

The aging degree can be tailored to meet specific design needs, adjusting the texture and level of wear.

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EXCEPTIONAL DURABILITY

Despite its aged look, the galvanic or PVD coatings maintain strong resistance against corrosion and wear, ensuring longevity.

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VERSATILITY

The Vintage finish can be applied to various shapes and materials, offering flexibility for a wide range of metal accessories.

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ADDED VALUE

This treatment is in high demand by fashion and luxury brands, making it a key feature that enhances the prestige and uniqueness of your products.

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STANDARDS COMPLIANCE

The materials used in the aging process are carefully selected, and the treatment complies with all relevant environmental standards.

Contact us today for more information about the Vintage treatment

If you want to learn more about our vintage treatments and how we can help enhance your products, contact us today. Our expert technicians are available to provide personalized consultations and tailor-made solutions.

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Most requested vintage finishes

LEM offers a range of Vintage finishes, ideal for fashion and luxury sectors. Each finish provides a unique, aged effect, adding aesthetic value and authenticity to products. Here are some of our most popular finishes:

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LEM’s plants for the Vintage Effect

To create the Vintage effect, LEM utilizes specialized rotary vibrators, advanced plants designed for both the Vintage treatment and pre/post-finishing treatments. The accessories are placed in rotating bowls containing ceramic materials, which gradually “distress” the metal surfaces in a controlled manner.

The combination of rotation and vibration allows precise adjustment of the intensity of wear, making it possible to customize the final result according to customer preferences. This process, highly valued by luxury brands, ensures exceptional finishes, whether used as a stand-alone treatment or as part of a pre- or post-finishing phase.

Learn more about LEM's vibro-tumbling process

FAQs  Frequently asked questions about vintage finish

The Vintage finish is a surface treatment that gives metals a deliberately aged appearance. It is created through a vibratory finishing process that alters the surface, giving it a worn effect, making it highly desirable in the luxury and fashion industries.

The Vintage finish can be applied to various metals, including those treated with PVD or galvanic processes, allowing the customization of a wide range of metal accessories.

Although the Vintage finish provides an aged look, it maintains the durability and resistance typical of PVD and galvanic treatments, ensuring protection against corrosion and wear.

Yes, the degree of aging can be customized by adjusting the duration and materials used in the vibratory process to meet specific design needs.


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PVD (Physical Vapor Deposition)

PVD is a cutting-edge process that applies thin metal layers to various materials, providing high resistance to wear and corrosion. It is ideal for industries that require both durability and aesthetic appeal, such as fashion, design, and industry.

Learn more about PVD

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PVD - LEM
Trattamenti Galvanici - LEM

Galvanic

Electroplating is an electrochemical process that allows metallic objects to be coated with a thin layer of another metal. LEM offers nickel treatments and nickel-free options, ideal for those seeking durability and high-quality aesthetic finishes.

Learn more about the electroplating treatment

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Contact us today for more information about the Vintage treatment

If you want to learn more about our vintage treatments and how we can help enhance your products, contact us today. Our expert technicians are available to provide personalized consultations and tailor-made solutions.

Request more information

Trattamenti Galvanici - LEM

Galvanic

Galvanic: high-quality surface treatments

Galvanic

An electrochemical technology that deposits aesthetic and protective metallic finishes, ensuring resistance, durability, and customization on any surface.

Galvanic process: how it works

The galvanic process involves immersing objects in galvanic baths, where thin layers of metal are deposited. During the process, an electric current is applied between the object and the metal intended for deposition, allowing a uniform coating to form. This method is ideal for galvanizing metal surfaces, enhancing their corrosion resistance and aesthetic appearance.

LEM offers galvanic treatments with Nickel or Nickel-free options on metals, providing safe solutions for applications where skin contact is a determining factor. Materials suitable for galvanizing include steel, iron, copper, zamak, brass, and many others.


Galvanic treatments advantages

Galvanic technology is used to coat metals with a protective and decorative layer, enhancing both their durability and aesthetic appeal. Through advanced galvanization processes, LEM provides high-quality coatings for industries such as design, fashion, and manufacturing, where both appearance and longevity are crucial. Our galvanic treatments offer superior protection against corrosion and wear, extending the lifespan and maintaining the quality of treated materials.

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CORROSION PROTECTION

Galvanic coatings create a protective barrier against oxidation and harsh environmental conditions, significantly extending material lifespan.

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ENHANCED DURABILITY

Treated metals exhibit superior resistance to wear, friction, and mechanical stress, making them ideal for demanding applications.

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WIDE RANGE OF FINISHES

Our galvanic treatments provide high-end decorative finishes, such as gold, palladium, and ruthenium, offering a luxurious and refined look.

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VERSATILITY

Galvanic technology allows for the treatment of various materials and complex geometries, making it suitable for industries like fashion, design, and furniture.

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CUSTOMIZATION

We offer tailor-made solutions, with different base metal coatings (copper, nickel, and bronze) and precious metal finishes (gold, palladium, ruthenium), customizable in terms of color and thickness.

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COMPLIANCE WITH ENVIRONMENTAL STANDARDS

LEM ensures compliance with environmental standards, integrating advanced recycling systems and wastewater purification technologies into its galvanic operations.

Contact us for more information about electroplating treatments.

If you want to learn more about our electroplating treatments and how we can help improve your products, contact us today. Our expert technicians are available to provide personalized consultations and tailor-made solutions.

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LEM’s galvanic finishes

LEM offers a wide selection of high-quality galvanic finishes, crafted with precious materials and fully compliant with safety and sustainability regulations. Some of our most popular finishes include:

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LEM’s Galvanic Plants

LEM utilizes two automatic systems, one manual system, and one semi-automatic system to ensure high-quality galvanic coatings.

  • Manual static system: requires great precision and attention from operators, who manage each stage of the process.
  • Automatic static system: ideal for large-scale production, capable of creating nickel and nickel-free coatings with exceptional efficiency.
  • Semi-automatic barrel system: perfect for small metal parts, ensuring maximum quality even for the smallest pieces.

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FAQ  Frequently Asked Questions About Galvanic Treatments

Galvanic treatment is the process of coating a conductive substrate with a thin layer of metal through electrolytic deposition. This involves chemical reactions, oxidations, and reductions that are non-spontaneous. By supplying electrical energy, new chemical species, initially absent, are produced.

PVD (Physical Vapor Deposition), on the other hand, is a method for depositing thin films under vacuum conditions, based on a completely different principle from galvanic treatment. In PVD, the material is sublimated from a condensed phase into atoms or molecules and transported as vapor through a vacuum environment to the substrate (our object), where it condenses again.

The dimensions of treatable pieces depend on the type of system and the requested service. Our frames are designed to accommodate various accessory types, ensuring maximum treatment efficiency. To evaluate processing feasibility, we recommend direct consultation with our technical team.

A transparent varnish is not mandatory but can be applied upon request, depending on the product’s intended use and additional protection requirements.

The scrap rate represents the quantity of physiologically non-conforming pieces within a production process.


Discover all LEM's surface treatments

PVD (Physical Vapor Deposition)

Physical Vapor Deposition (PVD) is an innovative process that applies thin layers of metal onto various materials. This treatment provides high resistance to wear and corrosion, making it ideal for sectors that require durability and aesthetics, such as fashion, design, and industry.
Learn more about PVD.

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PVD - LEM
Effetto Vintage - LEM

Vintage

The vintage treatment creates an aged effect on metal accessories, giving them a unique and sophisticated look. This process is highly sought after by luxury brands for its exclusive and distinctive character.

Learn more about the vintage treatment

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Contact us for more information about electroplating treatments.

If you want to learn more about our electroplating treatments and how we can help enhance your products, contact us today. Our expert technicians are available to provide personalized consultations and tailor-made solutions.

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PVD - LEM

PVD

PVD: Physical Vapor Deposition

PVD

An advanced technology that deposits thin and resistant layers, ensuring aesthetic finishes and superior performance on any surface.

What is PVD?

Physical Vapor Deposition (PVD) is an advanced coating process in which metals are vaporized in a high-vacuum environment and then deposited onto a surface. This method creates a uniform, ultra-resistant coating suitable for numerous applications.
The foundational principles of PVD were first studied in the mid-19th century, and Thomas Edison filed the first industrial-use patent for this technology in 1892.

Unlike traditional electroplating methods, PVD allows the deposition of materials that cannot be achieved through galvanic processes, providing greater versatility in both finishes and applications.


PVD advantages

LEM utilizes PVD technology to deliver innovative, high-performance coatings across a wide range of materials. Our advanced processes and state-of-the-art equipment ensure that PVD treatments not only enhance aesthetics but also provide exceptional resistance to wear and corrosion, making them ideal for various industries.

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HIGH WEAR RESISTANCE

pvd-coated surfaces resist abrasion and daily use better than traditional coatings.

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CORROSION PROTECTION

The PVD coating resists corrosion and ensures a color that remains unchanged over time.

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WIDE RANGE OF FINISHES

PVD technology enables gold, black, bronze and various customizable finishes.

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FREE OF HARMFUL CHEMICALS

Unlike other processes, PVD is free from harmful chemicals and does not release hazardous emissions.

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IDEAL FOR DIFFERENT MATERIALS

Steel, titanium, and brass are some of the substrates that can be treated with PVD technology.

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COMPATIBLE WITH COMPLEX GEOMETRIES

PVD coatings maintain uniformity even on complex and detailed objects.

Contact us today for more information about the PVD treatment.

If you want to learn more about our PVD solutions and how we can help enhance your products, contact us today. Our expert technicians are available to provide personalized consultations and tailor-made solutions.

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Popular PVD finishes

LEM offers a wide range of PVD finishes, tailored for various industries and applications. Each finish combines durability with refined aesthetics, adding a touch of elegance to any project.

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LEM's PVD division

LEM’s systems utilize state-of-the-art PVD technologies, ensuring strict process control and the ability to coat a wide range of materials with customized finishes. Our technologies have been developed through continuous innovation, enabling us to deliver outstanding results for any industrial or design application.

PVD deposition systems can process items up to 80 cm in length and 15 cm in diameter for precious metal finishes, while other finishes can accommodate items with a maximum lateral size of 30 cm. In special cases, these dimensions may be exceeded following the design of specific custom frames.

Before undergoing the PVD treatment, items must be adequately prepared. For brass, a galvanic electrodeposition step is necessary. Additionally, since PVD faithfully replicates the item’s surface, it is essential to perform processes such as polishing, satin finishing, or sandblasting prior to treatment.

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FAQ  Frequently asked questions about PVD

PVD can deposit nearly any element from the periodic table that exists in a solid state at room temperature. For decorative applications, titanium, zirconium, and chromium are commonly used due to their excellent corrosion resistance and mechanical properties.

PVD coatings are extremely thin, typically ranging from 0.4 to 3 microns, ensuring they do not affect the dimensional tolerances of components.

The feasibility depends on the material being deposited. LEM’s optimized PVD processes allow simultaneous treatment of steel and brass. However, when processing mixed materials, the method must be adapted to the most sensitive material.

Yes, we offer solutions for removing most PVD coatings used in decorative applications. Depending on the item’s material, additional finishing steps may be required after removal to prepare it for further processing.

The LEM PVD Division is a specialized research and production facility where our technicians and engineers continuously test and refine PVD deposition techniques. This hub of innovation develops sustainable and customized solutions for a variety of industries.


Discover all LEM's surface treatments

Galvanic

Electroplating is an electrochemical process that allows metallic objects to be coated with a thin layer of another metal. LEM offers nickel treatments and nickel-free options, ideal for those seeking durability and high-quality aesthetic finishes.

Learn more about the electroplating treatment

Learn more
Trattamenti Galvanici - LEM
Effetto Vintage - LEM

Vintage

The vintage treatment creates an aged effect on metal accessories, giving them a unique and sophisticated look. This process is highly sought after by luxury brands for its exclusive and distinctive character.

Learn more about the vintage treatment

Learn more

Contact us today for more information about the PVD treatment.

If you want to learn more about our PVD solutions and how we can help enhance your products, contact us today. Our expert technicians are available to provide personalized consultations and tailor-made solutions.

Request more information